Understanding the working principles of the equipment and being aware of the common problems and solutions in daily use are of vital importance for the efficient and safe operation of sanitary paper equipment. Today, we focus on the star product of Quanzhou Womeng Intelligent Equipment Co., Ltd. – diaper equipment, to deeply analyze the technological secrets behind it for you and answer your questions at the same time, helping you easily master the equipment.
1.Unveiling the Core Working Principles:
Raw Material Conveying Section:
The diaper equipment adopts a high-precision servo motor to drive the feeding system, which transports raw materials such as non-woven fabrics, superabsorbent polymers, and PE films to the processing stations evenly and accurately. The advanced tension control system monitors and adjusts the material tension in real time to ensure that the materials are flat and wrinkle-free, laying a solid foundation for the subsequent forming processes.
The diaper equipment adopts a high-precision servo motor to drive the feeding system, which transports raw materials such as non-woven fabrics, superabsorbent polymers, and PE films to the processing stations evenly and accurately. The advanced tension control system monitors and adjusts the material tension in real time to ensure that the materials are flat and wrinkle-free, laying a solid foundation for the subsequent forming processes.
Forming and Pressing:
Through specially designed molds and hot-pressing processes, the layers of raw materials are bonded together to shape the basic form of the diaper. The temperature control system built into the equipment precisely controls the hot-pressing temperature to ensure firm bonding, neat edges, and prevent material delamination or burns.
Through specially designed molds and hot-pressing processes, the layers of raw materials are bonded together to shape the basic form of the diaper. The temperature control system built into the equipment precisely controls the hot-pressing temperature to ensure firm bonding, neat edges, and prevent material delamination or burns.
Product Cutting and Packaging:
The high-speed rotating cutting knives quickly cut and separate the formed diapers according to the preset dimensions. Subsequently, the automated packaging system comes into play, completing a series of operations such as counting, bagging, and sealing. The whole process is highly efficient and smooth, reducing manual intervention and lowering the defective product rate.
The high-speed rotating cutting knives quickly cut and separate the formed diapers according to the preset dimensions. Subsequently, the automated packaging system comes into play, completing a series of operations such as counting, bagging, and sealing. The whole process is highly efficient and smooth, reducing manual intervention and lowering the defective product rate.
2.Common Problems and Solutions:
Abnormal Equipment Startup:
If the equipment fails to start normally when turned on, first check whether the power connection is stable and whether the fuse has blown. Then, check whether there is any fault alarm information on the control panel, interpret the meaning of the codes according to the equipment manual, and check whether the electrical circuits and sensors are loose or damaged. If there are technical difficulties, you can contact the after-sales team of Womeng Intelligent at any time to obtain remote guidance.
If the equipment fails to start normally when turned on, first check whether the power connection is stable and whether the fuse has blown. Then, check whether there is any fault alarm information on the control panel, interpret the meaning of the codes according to the equipment manual, and check whether the electrical circuits and sensors are loose or damaged. If there are technical difficulties, you can contact the after-sales team of Womeng Intelligent at any time to obtain remote guidance.
Product Dimension Deviation:
If the product dimensions do not meet the standards, it is most likely that the parameters of the feeding system are set incorrectly. Enter the equipment control system and recalibrate the parameters such as the feeding length and speed. At the same time, check whether the molds are worn or loose, and replace or tighten them if necessary to ensure that the product dimensions are accurate.
If the product dimensions do not meet the standards, it is most likely that the parameters of the feeding system are set incorrectly. Enter the equipment control system and recalibrate the parameters such as the feeding length and speed. At the same time, check whether the molds are worn or loose, and replace or tighten them if necessary to ensure that the product dimensions are accurate.
Material Adhesion Problem:
If the materials are adhered to each other after hot pressing, it is mostly due to excessive temperature or uneven pressure. Slightly adjust the hot-pressing temperature, try reducing it by 5 – 10 °C. Check whether the hot-pressing rollers are parallel and whether the pressure is balanced, and make adjustments through the pressure adjustment device equipped with the equipment to make the material bonding just right.
If the materials are adhered to each other after hot pressing, it is mostly due to excessive temperature or uneven pressure. Slightly adjust the hot-pressing temperature, try reducing it by 5 – 10 °C. Check whether the hot-pressing rollers are parallel and whether the pressure is balanced, and make adjustments through the pressure adjustment device equipped with the equipment to make the material bonding just right.
Womeng Intelligent is not only committed to creating high-quality diaper equipment, but also pays more attention to customer experience, providing a full range of technical support and after-sales guarantee. If you have other questions, or are interested in the equipment, please call us, our professional team will be happy to serve you.
Post time: Dec-11-2024