News - For the sake of the user: How can adult diaper production machines enhance the user’s comfort experience

In the field of adult diaper production, the comfort experience of users is of paramount importance and is a key indicator for measuring product quality. Our adult diaper production machines have carried out all-round and in-depth optimizations centered on this core factor in design and production processes, starting from every subtle aspect and devoting ourselves to bringing users an unparalleled comfortable feeling.

I. Enhancement of material softness

(I) Raw material selection and pretreatment

At the very beginning of production, the selection of raw materials lays the foundation for the softness of the product. We carefully select fiber raw materials with natural soft characteristics, such as high-quality cotton fibers. Before these raw materials enter the production stage, they will undergo a special pretreatment process to remove impurities and stiff fiber parts and ensure that each fiber is in the best state to prepare for subsequent processing.

(II) Refined processing technology

When processing raw materials, the production machine uses advanced refined processing technology. Through high-precision carding equipment, the fibers are combed into a uniform and delicate thin layer, making the arrangement of fibers more orderly. At the same time, in the process of fiber interweaving, special pressure and temperature control are adopted to promote the formation of a tighter and softer combination between fibers. This processing technology makes the surface material of diapers feel as smooth as silk. When in contact with the skin, it can minimize friction and bring users an ultimate soft experience.

(III) Synergistic soft design of multi-layer materials

Adult diapers are usually composed of multiple layers of materials. We not only pay attention to the softness of the surface material but also focus on the synergistic effect between each layer of materials. In the design of the middle absorbent core, we choose water-absorbent materials with certain flexibility and tightly combine them with the surface and bottom materials through a special process to avoid the abrupt feeling caused by the hardness difference between materials. This multi-layer synergistic soft design makes the entire diaper give people a soft and comfortable feeling from the inside out.

II. Optimization of breathability

(I) Innovative application of breathable materials

To ensure good breathability, we widely use innovative breathable materials in the design of diapers. These materials have a unique three-dimensional network structure, and the pore size and distribution are carefully designed. During the production process, our machine can accurately integrate these breathable materials into various key parts of diapers, such as the surface close to the skin and the sides where moisture is easily accumulated, so that air can freely circulate inside the diaper and form a good ventilation channel.

(II) Clever construction of ventilation channels

During the assembly process of diapers, the production machine will cleverly construct ventilation channels. By reserving tiny gaps between different material layers and using special connection techniques, these gaps are interconnected to form a ventilation network that runs through the entire diaper. When users wear diapers, the heat and moisture generated by the body can be quickly discharged through these ventilation channels to keep the air around the skin fresh and dry.

(III) Compatibility with other functions

While optimizing breathability, our production machine also ensures the perfect compatibility of the breathable function with other functions. For example, on the premise that the ventilation holes and ventilation channels do not affect the absorption performance of diapers, through special treatment of materials and structural design, urine can be quickly absorbed and locked in the core without blocking the ventilation channels, thus achieving a balance between breathability and absorbency and allowing users to feel a comfortable breathable experience while keeping dry.

III. Improvement of fit

(I) Application of ergonomic design principles

Our production machine fully applies ergonomic design principles in the cutting and molding process. Through the research and analysis of a large amount of human body data, a diaper shape that conforms to different body types and body part characteristics is designed. In the waist design, according to the curve of the human waist, a combination of arc cutting and elastic materials is adopted to make the diaper naturally fit the waist without producing a tight feeling or indentation. For the leg area, considering the range of motion and muscle shape of the legs, a leg closure with moderate elasticity and width is designed, which can effectively prevent side leakage and ensure the comfort of the legs during movement.

(II) Precise cutting and molding technology

The production machine is equipped with high-precision cutting equipment and molds, which can achieve precise cutting and molding. During the cutting process, the error is controlled within a very small range to ensure that the size of each diaper conforms to the design standard. At the same time, the design of the mold fully considers the stretchability of the material and the stability after molding, so that the diaper can maintain a good shape after molding. Whether in a static or dynamic situation, it can closely fit the body without wrinkles or displacement, providing users with an all-round comfortable fit experience.

(III) Optimization of dynamic fit

We are well aware that the body posture and movements of users will constantly change in daily activities, so we pay special attention to the dynamic fit performance of diapers. When designing the elastic structure of diapers, the production machine uses multi-directional elastic materials and unique stretching processes. This design makes the diaper naturally stretch with the movement of the body under various actions such as walking, sitting, and turning over. It always maintains a good fit and does not cause friction or discomfort due to body movements, allowing users to feel comfortable and at ease during activities.

IV. Ensuring no skin irritation

(I) Strict screening and detection of raw materials

In terms of ensuring no skin irritation, the safety of raw materials is the primary link. We have established strict raw material screening standards and conduct comprehensive quality inspections on each batch of raw materials. Not only are the chemical components in the raw materials detected to ensure that they do not contain any substances that may cause skin allergies or irritation, such as formaldehyde, fragrances, and certain chemical additives, but also the microbiological indicators of raw materials are strictly controlled to prevent the contamination of microorganisms such as bacteria and fungi. Only raw materials that pass through layers of detection can enter the production stage.

(II) Hygiene and quality monitoring during the production process

The entire production process is carried out in a sterile and clean environment, and the production machine is regularly subjected to strict cleaning and disinfection. On the production line, quality monitoring points are set up for each process to monitor various parameters in the production process in real time, such as temperature, humidity, and pressure, to ensure that these parameters are within the optimal range to ensure the stability of product quality. For the material surface in direct contact with the skin, the production machine uses a special treatment process to further reduce its surface roughness and reduce potential irritation to the skin.

(III) Use and treatment of mild and hypoallergenic materials

In the production of diapers, we carefully select mild and hypoallergenic materials. For example, when choosing glue, we only use environmentally friendly and hypoallergenic glue that has been clinically verified. During the process of applying glue, the production machine uses high-precision spraying technology to evenly apply the glue to the required parts and strictly control the amount of glue to avoid glue overflow or direct contact with the skin. In addition, for other auxiliary materials in diapers, such as elastic materials and leak-proof materials, they are also specially treated to ensure that they do not irritate the skin.

V. User feedback and trial experience

(I) User feedback in long-term care scenarios

In long-term care institutions, our adult diapers have received extensive praise from caregivers and users. Caregivers report that after using our diapers, skin problems caused by diaper discomfort have been significantly reduced. For example, in a nursing home, caregivers said that in the past, after the elderly wore diapers for a long time, skin redness, itching and other problems often occurred. But since using our products, these situations have been greatly improved. The elderly also reported that this diaper is very comfortable to wear and there is no feeling of sultry and tightness. Moreover, they will not wake up due to diaper problems during sleep, and the quality of sleep has been improved.

(II) User feedback in home care scenarios

In home care scenarios, many users who take care of their families are full of praise for our products. A user who takes care of his paralyzed father mentioned that his father needs to wear diapers for a long time. He has tried many brands before, but there are always problems of one kind or another. Either the breathability is not good, or it will rub the skin. Since using our products, his father’s skin condition has been significantly improved, and he himself feels more comfortable. Moreover, this diaper is very convenient in the daily care process. When changing, it will not cause harm to the skin because the adhesive is too tight. This makes him feel very relieved as a caregiver.

(III) Comprehensive feedback from large-scale trial activities

We also organized large-scale trial activities and collected feedback from users of different regions and ages. The data shows that more than 90% of the trial users think that our diapers perform outstandingly in terms of comfort, especially in several key indicators such as softness, breathability, and fit. Among the feedback on skin irritation, only a very small number of trial users reported slight discomfort. After further investigation, it was found that most of these situations were caused by the special sensitivity of individual skin and had nothing to do with the overall low-irritation design of the product. These positive user feedbacks fully prove the effectiveness of our efforts in improving the comfort of adult diapers and also provide a strong basis for our future product improvement and innovation.

In conclusion, our adult diaper production machines have truly stood from the user’s perspective and comprehensively enhanced the user’s comfort experience through in-depth technological innovation and fine process improvement in many aspects such as material softness, breathability, fit, and skin irritation. We will continue to pay attention to user needs and continuously optimize production processes to create better and more comfortable products for users.

Post time: Nov-04-2024